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High-Speed Machinery for
Tool Manufacturing And Mold Construction


DMC 100 V
New Benchmarks In Mold Construction

This machine sets standards in tool manufacturing and mold construction: the DMC 100 V Hi-Dyn is powerful in roughing, dynamic in finishing, and makes high speed machining even more profitable. This vertical machining center convinces with its robust portal construction, and satisfies the highest demands in tool manufacturing and mold construction. At the same time, it is also suitable for small and medium size serial production. The DMC 100 V Hi-Dyn from DECKEL MAHO has made high-speed cutting profitable. With a work area of x-39.4 in., y-31.5 in. and z-19.7 in., it opens up numerous machining applications, which are realized by the Heidenhain iTNC 530 control with the highest precision. Spindle speeds of up to 18,000 rpm achieve surfaces of the highest quality, often making elaborate finishing unnecessary.

Control

Easy to handle, reliable in its operation, fast completion of a processing cycle, the iTNC 530 control fully meets all three requirements. A well-defined operator control realizes the dialogue between man and machine. Additionally, numerous machining cycles are also available. Powerful processors and a high rate of data transfer facilitate extremely high feed rates and completion of various tasks simultaneously (multitasking). Completion of a process cycle in only 4 ms. The control equipped with digital drive technology facilitates a constant torque even at high speed rates and jolt-free acceleration of the axes which results in the ultimate contour reliability and trailblazing surface qualities.

 

Customer Benefits

  • Cost savings due to reduced lead-time
  • Significant improvement in surface finish reducing post-machining handwork
  • EDM can be eliminated in most areas
  • Cavities and cores can be cut directly into hardened steel
  • Can handle tasks that could not be done by previous technologies
  • Higher precision and contour accuracy

Technical Data and Features

  • Heidenhain iTNC 530 contouring control system
  • Speed range 1 - 18,000 rpm
  • Feed speed .04 to 1968 ipm
  • Temperature compensation in the Z axis
  • Blum Laser tool measuring
  • Heidenhein Touch Probe for accurate setup and measuring
  • 30 tool magazine
  • Chip conveyor
  • Blasting air cooling system
  • Rotoclear inspection window
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